Mercury Outboards: Switch box install and Stator Repair

Mercury Outboards: Switch box install and Stator Repair

Switchbox installs can a bit intimidating given all of the wires and connections involved. It is actually very simple and easy. Every wire is color coded to match the switchbox. I ran into some issues with a brand new Jet Unit stator in this video which prohibited me from making the engine talk! I found an OEM stator to install to correct the diagnosis… Will it talk?! Watch to find out!!!! Thank you! Son

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robert payton says:

You made that unit "Holla"

Dave Autsolief says:

You need to have the camera where we can see

yEllaMamba says:

Your a blessing Son! I saw your video and I knew it will help me this with my 03 40hp Merc! Stator and trigger will be my next project this spring!

Zenon Santiago says:

Hi, I just got one of these stators with the same low resistance reading between the blue/white and blue leads. However while reading their troubleshooting documentation in the package, it seems the 2.27ohms I read on mine is well within their 2.2k – 2.4k range specs. They also mention they have added a voltage regulator in the low winding to improve durability. Maybe that is why we see a discrepancy with the OEM's 5.7 – 8 ohm range. I will install it and will let you know of the DVA readings. I am waiting on the trigger to arrive. I love your videos and the family values portrayed on your channel. specially the father daughter video's. Thank you!

maynor quinones says:

Tell me if you have a mechanical shop where I can bring my boat

maynor quinones says:

I need you to repair my motor please let me know if you do that please

WIG SPLITTER says:

I have a Merc 115 HP 2 STROKE 85 MODEL 6198485 WITH CDI AND CARBS ? IS 2 AND 6 Is not firing its the first outboard boat ive ever had just any input would help 😉 plz ?

vinhoi69 says:

Please Help. I have an 1989 Johnson 70HP rebuild by Coastline Marine in Florida. The rebuild cost $3180. (rebuild include: bore the 2 bottom cylinders to the next larger size piston. replace the top piston for cylinder 1, rebuild carbs, new thermostat). The guy told me to check the ignition and timing by a mechanic. I have called every marina in Boston area to have them check the timing for me but no one is willing to work on older motor so I have to check the ignition/timing myself. I have watched YouTube videos bought 2 manuals to do the timing/ignition myself. When I check the TDC of the motor, new TDC mark that I've found is 2.5" to the left of the factory TDC. Is this correct ? TDC needs to be correct before I can continue forward. Thanks for your help.

swblack1216 says:

Yes Mercson I am very impressed with your videos I have recommended them to anyone I know that works on Mercs I would like to ask a question I don’t know if this gets you or not I have a 67 four-cylinder 65 minutes with no lower unit if it has good compression is it a motor that’s worth restoring Your opinion would be greatly appreciated thank you. Also very impressed with your respect and relationship with your father.

Jimmy Craze says:

I bought an old 1976 Bumble bee bass boat as a project. Whats the best website to order parts for it at a good price. Wanna get this little fishing boat going so I can take my elderly Mom fishing she loves her fishing .. It has a Merc 800 80hp with a distributor. Subcribed and learning alot from these videos ..Thanks from Georgia !

Jens says:

Hi!
I have the same engine and have weak spark and it only runs on 3 cylinders.
Can a bad stator make the spark weak even if the resistens is good on blue/blue white, and red/red white?
Allso have new coils and new wireings to the switch box.
It runs uneaven 🙁
Thanks for the videos! They have been really helpfull!

Jerry Wickizer says:

Listening to you start this is like me starting mine, 115 L6… she’s not running now unfortunately, I think my stator is bad but I’m having a hard time finding what the readings should be on that stator…

dane rasmussen says:

hey what mercury service repair book do you use ? where you find all the electrical reading and specs for motor ect.?

Pete Dunleavy says:

Learning lots from these video thx dumb question does the wiring harness at the engine just pull apart I have an 82 115 HP I need to replace or repair the internal harness thx for your time

Ridge D says:

Son – where is your shop located and how can I get ahold of you? I have a 1978 L6 900 that could use a little help. Thanks.
Ridge

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