Does your clutch feel like it’s slipping, chattering, or just not working correctly? It’s most likely time to replace it, or at the very least, inspect the components for wear. So in this video we show you the proper procedures to replace the clutch on this 1999 Honda TRX400EX. The steps shown will be similar for all year TRX400EX’s but check your OEM service manual if you are unsure.
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Awesome vid and edits and filming and bike and shop
DO NOT TORQUE TO 9 FOOT POUNDS broke a a bolt bought new ones and BROKE another one just tighten all the way and go half a turn extra
When the guy pulls the side cover off the last fiber clutch plate is installed with the tabs in the short grooves of the clutch basket. When installing the plates, the guy DOESN'T put the last fiber plate in the short grooves of the clutch basket before putting the side cover back on.
?????????
Clutch hub bolts
I have an 05 am I supposed to remove the plastic footrest to remove the foot brake
@Rockymountain MC ATV, what do you do about the stock clutch cable resting on the aftermarket exhaust pipes melting it?
Do not torque to 9 ft pounds
Yup 9 ft pounds just snapped my bolt
O ya one more key note the last fiber clutch is supposed to be offset from the previous notches. Not sure how much this affects things.
Warning!!! Warning!!! 9lbs is sometime to much for the used oem bolts I just snapped one at 8lbs with a 1/4 in snap on torque wrench. Easy fix they back right out with no spring pressure. Gonna hit the hardware store for new ones.
yeah i followed this, didnt read comments before because he looks professional, but yes outta disc is offset and trust me, doesnt work right with it the way he put it….so just a heads up man, might wanna let people know this is the wrong way.
Thanks for the torque specs just snapped a bolt
What Torque wrench are they using
i layed my bolts right in order and took a marker and marked where first boult gos
Could the clutch be the issue if it will start but won't move? I'm looking at buying one with issue. If it is the clutch I can fix it but I don't wanna bite off more than I can chew. What could I possibly be getting into? Any info would be appreciated tremendously and
Excellent video as always!!!
Hey you should make a video of 2001 Honda 400ex Spindle, Gearshift
Great video, could you possibly make a 2004-2005 Trx450r engine rebuild can't find one anywhere?
What size dowel pin?
FYI 9 ft/lbs on the spring bolts WILL SNAP THE HEADS OF THE BOLT. thanks for nothing.
I thought on the last outer clutch plate its offset to catch in the notches at the end
Love the quad vids
You make it look so much easier I had to do this once on a 08 400x and I questioned if I ever wanted to fix anything ever again the gasket given to me was folded in half to save packaging and after everything was back together it leaked where the gasket folded so I had to tear it back down again and to be sure I used a ton of gasket maker to ensure proper sealing and making sure it doesnt move so the bolts slide in properly also remembering where specific bolts went was a pain in the ass it also doesn't help that there isn't an outer and inner clutch cover which just increases amount of work needed
Assuming it will be the same on the later 09+ x model
Very helpful video, looks pretty similar to the TXR 300EX.
Dude quads are gay