How To Repair a Rusted Out Floor on a Ford Econoline Van and Prevent it from Rotting Out again

How To Repair a Rusted Out Floor on a Ford Econoline Van and Prevent it from Rotting Out again

As I removed the interior of my 1996 Ford E-350 Club Wagon, I was happy to find that the floor appeared in good shape with no significant rust. Unfortunately, I was saddened when I Removed the front carpet and found the floor was just starting to rot out in front of the driver’s seat. On the bright side, it was not nearly as bad as it could have been when compared to other vans. Instead of getting upset and canceling my van build, I thought I would use this as an opportunity to increase my skills. I show How I was able to properly cut and clean out all the rusted-out areas. and make new patch panels to weld in. having to work with the body mount attachment for sure made this a bit more challenging. I also show how to coat all the exposed steel to prevent it from rusting further in the future. This project actually turned out better than I had expected even though I have very little experience with this sort of thing. I hope This video was helpful and inspires you to take on rust projects. Even if you have way more rust than I did fixing it can still be done but may take much more time and effort. It seems like this is a super common rust area on these vans but unclear exactly what the cause is. Thanks for watching!

Warning:
Welding can be dangerous, do this at your own risk. You are solely responsible for your own actions. Always use proper safety equipment for the job.

Disclaimer:
work on and modify a vehicle at your own risk. You are solely responsible for your actions. Always use proper safety equipment for the job.

Check out the Eastwood stuff I used below:
Eastwood MIG 90 Welder here: https://www.eastwood.com/eastwood-90-amp-mig-welder.html
Eastwood XL View Auto Darkening Welding Helmet:
https://www.eastwood.com/eastwood-xl-view-auto-darkening-welding-helmet-xl9300.html
The Eastwood Welder that I’ll get someday in the future. Can do MIG TIG, stick, and flux core! The best welder you can get that runs on 120v only. Eastwood 140 Amp Elite MP140i Multi-Process Welder:
https://www.eastwood.com/eastwood-elite-mp140i-multi-process-welder-mig-tig-stick.html
Eastwood Rust Encapsulator Platinum: https://www.eastwood.com/eastwood-rust-encapsulator-platinum.html
Eastwood Internal Frame Coating: https://www.eastwood.com/eastwood-internal-frame-coating-14oz-aerosol.html

Check out the video I made on the Eastwood MIG 90 Welder here: https://youtu.be/pW3fV_6HIfQ

Check out other Stuff I used here:
Milwaukee 2485-22 M12 FUEL Lithium-Ion Right Angle Die Grinder Kit: https://amzn.to/3JtLcqo (paid link)
2in roloc disc master striping kit: https://amzn.to/3Lges5d (paid link)
2in purple Easy Strip It Discs: https://amzn.to/3Jr3mZW (paid link)
DEWALT 20V MAX* Angle Grinder Tool Kit, 4-1/2-Inch (cordless/expensive): https://amzn.to/3ZSMjFt (paid link)
DEWALT Angle Grinder Tool, 4-1/2-Inch (corded/cheaper): https://amzn.to/3l2VFzH (paid link)
Cut Off Wheels 25 Pack,3 Inch: https://amzn.to/3l2Pewt (paid link)
DEWALT DW4514B5 4-1/2-Inch by 1/4-Inch by 7/8-Inch Metal Grinding Wheels: https://amzn.to/3ZY5sWn (paid link)
Welding Blankets: https://amzn.to/3l2VX9L (paid link)
Spray MAX 3680001 1k Self Etch Weld-Thru Primer (Red Brown): https://amzn.to/3YwkGkB (paid link)
Hole Plug Magnet: https://amzn.to/3J96g3U (paid link)
180W Rotary Tool Kit: https://amzn.to/3YAloNt (paid link)
Jobsite markers: https://amzn.to/3JtjIBa (paid link)
3M Urethane Seam Sealer: https://amzn.to/3FctPrJ (paid link)
(I may get commissions for purchases made through links with “paid link” next to them, buying from one of these links or using my coupon code will help me support the channel at no extra cost to you.)

If you want to send me mail:
4WheelKid
P.O. box 286
Sedalia, CO 80135

find me on social media:
Instagram: https://www.instagram.com/tdubskid/?hl=en
Facebook: https://www.facebook.com/tdubskid/

Music:
https://www.epidemicsound.com/referral/jht5h2/

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Comments

Ricardo Garage says:

Ă“timo trabalho estou fazendo isso no meu econoline 1998

AdventureCapture says:

Love getting to watch this build come together both here and your IG channel. Thanks for letting us come along for the ride.

RMP PianoTuning says:

At first viewing, it seems like lots of work. But in review it was a lot of grinding and painting, with some cutting and welding. Not to under mind how cutting the plates and matching them to the van body wasn't time consuming.
Great job!

DaveD says:

Looking great. Keep up the good work! Thanks for the video

MayJay says:

It's going to be a brand new van

TheBreadman24 says:

Great video man

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