1995 Subaru Legacy – Quick and dirty repair of rust hole

1995 Subaru Legacy – Quick and dirty repair of rust hole

Anyone who drives a Subaru in an area where there’s road salt knows that these cars pick up rust spots behind the rear wheels. Since this is my daily driver,…

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MercedesDieselGuy says:

A good idea, but more effort needed than I had time for when I did this repair.

MercedesDieselGuy says:

I did. It wasn’t TOO bad, but wouldn’t have fooled anyone even at 50 feet. The paint and primer flaked off in a year, leaving the patch repair underneath it exposed (and 100% intact). I painted it a second time and that lasted until the car went to the junkyard.

Thunderst0rn says:

Better than doing nothing clearly. Did you paint it?

P00katube says:

You also try alumalloy rods by welding them into a tightly welded cross grid (#), then use an aluminum based bond gel or melt the extra alumalloy rods in a kiln oven

MercedesDieselGuy says:

It closed, indeed. It sealed out moisture, (temporarily) halted the spread of rust, and the patch outlasted the rest of the car. It got me through inspection, which was my ultimate goal.

Thunderst0rn says:

dirty but closed all right 😉

Thunderst0rn says:

that is indeed a dirty repair, lol

MercedesDieselGuy says:

Agreed. However, the repair outlasted the car. The patch was holding solid when the engine died.

MrBuckkiller55 says:

There is no reason why a Bondo Fiberglass patched car shouldn’t look good and last many years. well prepped area, and take your time. Putty over it, sand it level and smooth, and paint, it would look better.

Ed McMan says:

it happens to the most of us, but at least you got something out of it, i did as well i took alot from your videos on the legacy, and thank you for it. 

MercedesDieselGuy says:

All’s well that ends well, I suppose. I shouldn’t have bought that last car. BUT, that car, with all its problems, led to MANY of the videos on my channel. So, I made some lemonade, I suppose.

Ed McMan says:

ah i gotchya, well still thats unfortunate, but glad you got a new wagon, i myself have had a tranny crap out too, that was on my impreza i guess earlier subaru tannys are known for that if they have had a bad life, but i bet you it could have worked out with that other motor that you had, ive heard that any of the motors are pretty much plug and play even with the newer motors if you can macgyver some wiring here and there.

MercedesDieselGuy says:

Well, I sold the car with the bad engine six months ago. But it’s replacement was another 1995 Subaru 2.2L, which is my current (and much healthier) daily driver. So, all’s well. As for the parts car, I junked that a few years back before getting a chance to pull the engine. Even then, it was a pre-OBDII engine, so I’m not sure how difficult it would have been to run it in my car.

Ed McMan says:

dang thats really unfortunate for your little subaru, i havent heard of the ej22s doing that at all either, ive heard that they are one of the best engines made by subaru, but i was looking at some of your other videos and seen that you had purchased another subaru for a parts car, by chance did you sell that engine yet? and if not i would say to put that one in there

MercedesDieselGuy says:

Hello, Ed. I had low compression in cylinder 2. At first I thought it was a bad valve and replaced the cylinder head. In the end, the problem came back, accompanied by low oil pressure. Kind of a fluke (I hope). I haven’t really heard of the Subaru 2.2L engines doing that.

Ed McMan says:

your engine gave up on you? i take it thats a legacy L with a 2.2, what went wrong with the engine? i have the same wagon except dark pearl blue and its a 98, also have a 00 impreza RS.

MercedesDieselGuy says:

Well, this one was a standard Legacy, but my current wagon is a Legacy Outback.

MercedesDieselGuy says:

Miracles, no. I agree. But, this did seal off the rust hole and prevent (or slow down, at least) the spread of rust until the engine gave up on me. I wouldn’t have done this to a nicer car, but for a long-haul daily commuter into the city, this repair worked well for me.

james morleyjmor says:

that miracle paint does not do miracles.

livefree1226 says:

Subaru Outbacks are great wagons!

Subaru=Love!

MercedesDieselGuy says:

Well, I do care about appearances – to a reasonable degree. But, this repair, and daily driving a station wagon in general, are about utility for me.

Paul Chadbourne says:

Its funny how you can click on any repair video and see some negative comment about the repair and the boy that makes the comment doesn’t have a video of his/her own work. Why would he put a professional body repair on a beater car? As stated, this repair is not for looks at all, if he cared for looks.. he wouldn’t be driving a station wagon.

MercedesDieselGuy says:

I agree. I’d rather buy a car that’s already taken a depreciation hit. Unfortunately, where I am, cars like that come with an infinite supply of free rust.

Jimmy Disalvo says:

it did look better 

MercedesDieselGuy says:

Very good points. However, at the time, I had a few hours tops to do this, and I can’t weld and complete a repair that quickly. The point wasn’t to make a cosmetic repair, but rather to stop the spread of rust and seal out the weather. This repair outlasted my ownership of the car. When I sold the car (with a basically dead engine) a year and half later, the repair was still holding strong.

Lenny Lemel says:

Mig/Tig metal sheet in the gaps isnt difficult, it retains panel strength and unnoticable after a respray.

Yasafusa2 says:

Halfords is like Oreillys or Autozone, but a bit more stuff added usually, camping, bicycles, etc..

Halfords commercials are usually very strange, but funny.

MercedesDieselGuy says:

Well, the repair actually outlasted the car. Maybe with a future beater car, though.

piet10113 says:

maybe you should try painting the car with plastidip… could help prevent rust

Jenkkiauto says:

you are do it yourshelf man good !

JDMomJAN says:

Raaaaavin it!

mikaso20042000 says:

great job!did someone help you or you do’it by yourself?

MercedesDieselGuy says:

Well, with regular waxing, the salt won’t blast away paint. As for the aluminum tape, that’s not a bad idea, except something like that would almost inevitably trap dirt and moisture, making the problem potentially worse.

351cleavland says:

Seems to me, a person who lives in the western U.S., that it would be wise to cover certain body parts (lower door, fender arches, floor pan) in some sort of aluminum tape before the salt can blast the paint away and expose the metal to rust damage.

idadeva idaio says:

haha:)) in my country car at 15 -17 year is good and accesible… car for junkyard is 25 30 year old:))

MercedesDieselGuy says:

I don’t know the reference.

TheRealHotShot says:

Is this one of those Halfords Adverts?

MercedesDieselGuy says:

Thanks. As of recently, it looks like this repair will outlast the rest of the car. So, in retrospect, I made the right decision not to fuss too much over this.

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