Alternator Replacement – Toyota & Lexus V6

Alternator Replacement –  Toyota & Lexus V6

Here’s how to diagnose and replace an alternator on a longitudinally mounted Toyota or Lexus V6 engine.

The alternator is responsible for charging the battery in a vehicle’s electrical system. The battery powers up all the electronics, and most importantly, fires the spark across each spark plug to keep the engine running.

Typical symptoms of a failing alternator include, the battery light illuminating on the dashboard, consistently low battery voltage at startup, the battery voltage reading below 14.2V at idle or 13.8V under load, a burning smell or whirring sound near or around the alternator, flaky or intermittent electrical system operation (lights, instruments, radio, HVAC, accessories) or the loss of electric power steering.

In this video, a quick diagnostics using a multimeter is performed on a 2007 Lexus GS350 with a failing alternator and battery. The procedure to remove the alternator is then demonstrated.

Starting with removing the engine covers, the coolant jug and air intake duct are removed to gain access to the front of the engine. The accessory belt is removed, followed by two 14mm mounting bolts that hold the alternator to the engine block.

The final nut sits on a stud in the engine block and holds the back of the alternator through a bracket to the engine block, underneath the exhaust manifold. This nut is the most tricky part of the job, as it is not visible from above, so a camera or mirror must be used to locate the nut.

Access is generally tight along side the alternator against a wiring harness, the ECU (fender side), and the AC compressor down below. The manual calls for removal of the AC compressor first, however that it is not necessary, as the alternator can be maneuvered around the AC lines carefully.

Tools required include a 3/8″ ratchet, 1″ and 3″ extensions, various sockets (10mm, 12mm, 14mm), a 10mm wrench (ratcheting type works best), breaker bar, and an internal torx socket to transfer the alternator stud.

For this replacement, a Gates alternator belt, Remy re-manufactured alternator and Motomaster Eliminator battery were used as replacement parts.

This DIY tutorial is applicable to the Lexus IS250, IS350, IS300, GS350, GS300, GS450h, but will be similar for Toyota Tacoma, 4Runner, Crown, Mark X, FJ Cruiser and Hilux.

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Comments

Imteyaz Yousuf says:

The taped on bolt was genius.

Craig Cundiff says:

Nice. Those hidden bolts are a pita.

Brian Day says:

What engine is that? The 2GR-FSE?

DJI inspire 2 Electric Aviation says:

I drive a 2001 Toyota Avalon XLE is same engine as ES 300 it’s a good engineered cars always reliable.

scooby95219 says:

the bolt that broke off holding the coolant resevoir: did part of it get stuck in there? how did you get it out?

Motoring 90 says:

Great vid. By the way when are you going to review your GS? I'm quite a fan of the S190 Series.

Razz Raccoon says:

So much rust. I'm now grateful my 99 camry only has surface rust maybe. Great video. Dont ever get rid of that toothbrush

Berke çoban says:

Why toyotas engines are so complicated ?

luis amoa says:

Your toothbrush always cracks me up. 🙂

Jammer P says:

Great video/instructor as always!

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