How to Install Gears in a Jeep Wrangler Rubicon Dana 44 (Detailed!)

How to Install Gears in a Jeep Wrangler Rubicon Dana 44 (Detailed!)

Another gear setting video. This provides a little more detail than past videos.

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Steve Zickefoose says:

Ty YouTube algorithms for bringing your channel to my attention. Also as a reasonably accomplished shade tree mechanic with a driveway that looks like a Jeep dealership, I complement you on your technical expertise and on the excellent quality of your instruction. Sincerely yours, New Subscriber from Southern California.

starving artist says:

Is it OK to use the old bearings if they're in good shape, I mean they're not hurt at all ?

david dawkins says:

you area life saver. i had 3 sets of gears all mixed up now theyre all identified

Douglas Downor says:

Mike, how did you make your set up race? I’m thinking bench grinder or some type of device that centers it in a drill while holding sandpaper against it while it turns. Any tips?

starving artist says:

Which would you rather do , install new gears or swap the whole rearend with another one,,,which is easier ?

starving artist says:

Man I tend to be rather ocward with things when I'm wearing glove and turning srews and bolts, I don't see how you can do that !

Ilias Charis says:

Sir I noticed that u may use the brand revolution for pinion and gear replacements……how is that brand compare to original dana ??? Is it stronger ?

Dale Dow says:

Im just going to pay you to do mine.. screw that mess.

John Drago says:

Does this process work for a 2020 Wrangler Rubicon?

Brian Nyamweya says:

Favourite mechanic; especially on differentials. The dana 44 has a well-made air-delivery system. ARBs have to be handled like eggs and you are always living with anxiety on the trails. What do you think?

Chas H says:

Ring and pinion gears are set up on a machine that determines the deviation from the design figure. They are not "lapped". A new pinion from another set could be used but the pinion depth number might not be accurate.
Other than that this an excellent tutorial.

Steve Sands says:

Hi I am doing this to my Jaguar IRS and I've watched every video out there. Your's surpasses them all! Many thanks for your time.

Keith Falconi says:

Hey Mike, Just wanted to take a minute to say thank you for all your content you put out. After about 80 hours of studying, reading and watching videos (like yours) I took the plunge and successfully regeared my jeep myself. Your videos and break-downs were extremely helpful. Just wanted to tip my hat to you, you’re a great teacher and I love your videos.

DOWNtownDREWbrown says:

I have seen, read and actually replaced a pinion seal myself with the axle all together with just marking the nut, housing and flange and tightening back to my mark after replacement. Do you think that gets pinion set back close enough spec in most cases?

alush Alblushi says:

Hi Mike thanks for your video . i have question. can i change a rear differential from lock to none lock on jl jeep wrangler can that work or its not ? thank you

Daniel Jacobsen says:

Great video! I Gotta ask incase I missed it. Is pinion preload measured with pinion alone, or with the carrier installed?

Chasitek says:

Even though everyone else has said it. Great job. I’m ready to regear my diff. You’ve given me all the confidence and legit answered every question I had. Thank you.

lloyd robles says:

Thank you for making and sharing this video. love it.
It is exactly what I was looking for.

Tom Malinowski says:

Question. If you need to change pinion gear depth you adding or subtracting shims on inner bearing race. Does it mean that you should do at the same time add or subtract shims from outer bearing?

Michael Traylor says:

Is it ok to do a setup pinion race like you did with the old race, find a good pattern, and then install the new race?

Or will the pattern be different after switching to the new race? What’s ur take?

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