Car Fix DIY Videos

http://ford-trucks.com/how-tos is the leading Ford F-150 and Super Duty truck resource for technical DIY guides. Don’t put up with a cracked windshield that could pose a threat to you and your passengers’ safety. Replace it in a few steps with help from this video. For the full step-by-step article, please visit http://www.ford-trucks.com/how-tos/a/ford-f150-f250-how-to-replace-a-cracked-windshield-361727

When a linear or spiderweb crack forms on the windshield, it can keep growing to the point that you run the risk of getting a “fix-it” ticket. You can go to a repair shop, but that could get quite pricey. Here’s how to replace the windshield on your Ford F-150 or F-250 Super Duty and save some money in the process.

This moderately difficult job takes one to two hours and costs around $180 dollars to complete. Add in the cost of labor and you’ll pay a professional around $260 dollars to replace your windshield.

This job requires a replacement windshield, windshield removal tool, automotive trim removal tool, gasket scraper or putty knife, large suction cups, windshield tape, primer and setting block, automotive-grade urethane sealant, solvent, and rags.

Step One – Remove the trim and clips

Pry off the black, plastic trim and clips with the trim removal tool, starting with the top molding, and work your way around the windshield.

Step Two – Cut out the windshield

If you are using a cutting wire, perform a sawing motion with one person inside the cab and the other outside.
If you are using the double-handled knife, pull it towards you starting at the top of the windshield, and work your way around. Once the glass is loose, pull it out using suction cups.

Step Three – Remove the old urethane sealant

Using a gasket scraper or putty knife, remove the old sealant. Clean up with a rag soaked in Naphtha or a similar solvent.

Step Four – Clean the glass and apply primer to edges

Wipe down the new windshield with a cleaner and paper towels. Apply primer to the edges of the glass.

Step Five – Prep the opening for the new windshield

Apply the primer to the edges and let it dry per product directions. Follow up by applying butyl rubber caulking to the edges where the new windshield will sit. Place the setting blocks to support the base of the windshield.

Step Six – Install the windshield

Push down on edges until the glass is flush with the body. Trim the excess butyl with a knife or razor blade.

Step Seven – Finish sealing and re-install the trim

Run a bead of sealant between the edge of the glass and the body.
Re-install the surrounding trim by pushing clips back over the studs, and remove excess sealant with a rag and solvent.