I replaced the blend door through the glove box. The dealer would take the dash off and charge you $1000 plus. This is a little bit of work but will save you…
1998 F150 blend door replacement
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great video saved me a bunch of dollars,,,i checked mine and the bottom
hinge was broke ,, no missing parts ,, i went a step
farther ,, just above and little of the motor that moves it , i cut a 2×3
piece out and could see the bottom of the door it was broke just above the
pivot pin,,got some epoxy with the 3 inch extension tube from o’rileys
held the door in place from the opening in glove box ,, and through the
bottom hole ,put the epoxy on the break ,let it set for a few minutes ,
then cut a small piece of plastic and epoxyed it along side the break,,
.used the rest of the epoxy to replace the cut outs , spent about 6 bucks
and 1 1/2 hours ,works like new ,, hope this helps someone