How to replace the fuel filler gas cap retention strap on several P2 and more Volvo Models. This happens to be on my 2005 XC90 but see below for the list of vehicles it should fit.
Part used in the the video: https://amzn.to/2O5uZOl
Volvo Part Number 31336424
Vehicle Fitment:
THIS SERVES AS A GUIDE, CONFIRM YOUR EXACT MODEL BEFORE PURCHASING
S60: 2001 – 2018
S80: 1999 – 2015
V70: 2002 – 2010
XC70: 2003 – 2016
XC90: 2003 – 2014
XC60: 2010 – 2016
V60: 2015 – 2016
V60 XC: 2015 – 2016
S60 XC: 2016
When your retaining strap breaks, you have two choices, you can buy a complete cap and strap (Volvo part number 31392044) at the dealer for $40-$50 or you can get the strap individually for less than $10. The issue is it doesn’t seem to be replaceable. I couldn’t find any how-to videos for how to fix it so I decided to make my own.
It is pretty straight forward and you just need basic tools.
Step 1: Remove the old broken ring, I used a multi-tool, but you can also use a dremel, a hacksaw, even a reciprocating saw, anything that will allow you to cut through about 1/2 inch deep into 1/8 inch thick plastic. You cut the thickest part of the ring, stopping short of the cap itself.
Step 2: Remove the old ring by twisting at the point you cut and snap it off.
Step 3: Make sure the new ring is aligned with the bottom down and slide it over the handle side of the cap. Use a little pressure to snap the ring into place.
Step 4: Clip the leash on to the hook on the fuel door. It is easier to twist the cap on first, and then attach the leash so it is oriented correctly.
That’s it, you’re done.
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Worked perfectly!! Thank you so much.
Thanks for uploading this video. Lucky you didn't cut into your hand, just the sort of thing I've done before.
Thanks for sharing.
Awesome. Thanks for saving me from damaging my cap – couldn't figure out how to remove the old strap.
Thank-you just the solution to a the very problem I was trying to figure out! I’ve a diesel cap – I’ll need to make sure I buy the correct diameter replacement ring as I assume they may be different sizes.
Thanks! Very helpful!