Porsche Boxster: Replace Water Pump, Thermostat, Polyrib Belt, Power Steering Fluid, Coolant

Porsche Boxster: Replace Water Pump, Thermostat, Polyrib Belt, Power Steering Fluid, Coolant

How to replace the water pump, the thermostat without a housing, and the polyrib belt. How to top off the power steering fluid. And how to refill the coolant back up with coolant while getting all the air bubbles out. This covers a lot but most important is to take away all the tips and tricks I provide throughout the video to help you do it yourself much faster.

Parts list fits:
Porsche Boxster/Boxster S (1997-04):
Total Cost for all this list of cheapo parts is around $140
$40 additional for the torque wrench. Low end of a water pump and thermostat replacement at your non-dealership car repair place will run you $1200-1600.

FMI Water Pump: http://amzn.to/1Ppmhil (FMI 20824, cheap china brand, says new but might be reconditioned with a paper based gasket)

MotoRad Thermostat: http://amzn.to/1YnQC8f (Model: 462-180, opens at 180F, does not include housing but has a cardboard tool to help with extraction and insertion of new one)

Thermostat Gasket: http://amzn.to/1Uw04R5 (This is a metal gasket)

Polyrib Belt Bando Brand: http://amzn.to/21iCdcu (Model: 6PK2115 or 2115 mm long. So this fits a Boxster with AC since if you have AC, it needs to be longer)

Polyrib Belt Bando Brand: http://amzn.to/1WLPrzR (Model: 6PK1930 or 1930 mm long. So this fits a Boxster without AC since if you do not have AC, it needs to be shorter)

Power Steering Fluid, Pentosin CHS 11S: http://amzn.to/1XkCjla (The stuff you must use in your Boxster for the power steering hydraulic fluid, make sure it is topped up)

Prestone Coolant (Buy this at your local store since shipping is usually prohibitive for gallons of liquids. Buy the full 100% version and mix it with half distilled water and half coolant since it’s easy to do and much cheaper than buying premixed 50/50)

TEKTON Torque Wrench
1/4″ Drive Head (http://amzn.to/1PpnCFR)
1/2″ Drive Head (http://amzn.to/1tmOpxN)
3/8″ Drive Head (http://amzn.to/1XSJodL)
(It clicks when you reach the proper torque level, I got this just to do this job and really really like this wrench, comes in a red plastic case)

TEKTON Universal Joint: http://amzn.to/1YmBmIr (I ended up not needing to use this myself to get to the hard to reach bolts, so you may not even need this) .

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Comments

Tony Rios says:

love your videos! very helpful when I was deciding to buy a Boxster or not. even more helpful now that I own one. thanks!

hector guerra says:

washed my 99 boxster took it for a spin and i lost total power idiot lights came on.battery is brand new .I let the car sit for several hours tried to start it ,it started and then shut off.Any ideas.

Kroeber38 says:

Very informative! That people help others by providing information via the Internet is just wonderful!

Royally Smart says:

Get rid of the background music

LinOpKS says:

Great instructional video for DIY, lots of details. Thank you for sharing!

333Lightspeed says:

Cool! Thanks solved me a problem:-)

Gabriel Gonzalez says:

Hey just wondering on the oem part we're the blades metal or plastic as well?

luc-alain de haes says:

Dont forget that the bolds have different length !!! …..Mark them !!! …….beware !!!!!!!!! the car is aluminium so not to much torq on the bolds 😉 Good job !!! … b.t.w use the right cooling product your engine is alu 🙂

Hai Phan says:

Thank you! I will be keeping my 987.1 (instead of selling it) thanks to all the videos coming out from you and other PORSCHE owners.. KEEP it up!

MrGreencheetah says:

Great video! Thanks!!!

BooksofPerdition says:

you are the only channel that has well made 986 boxster videos that i have found. its very smooth and professional. by the way did you ever do the ims bearing retrofit or are you still running the stock one?

ROSS WILSON says:

All your videos on the Boxster are extremely helpful and you explain every thing very clearly .I just replaced my water pump on my boxster thanks to you.All the best from Scotland my friend.

Tom Tamshen says:

Really good video and honest problem solving. Before the water pump broke, did you smell coolant? I smell coolant running down highway with ac on but don't see any leaks???

RK Ashburn says:

As a I type this I am working on replacing my water pump. I could take out 6 bolts but not the 7th one. This one is on the right side of the water pump and there no clearance to put my 10mm wrench or ratchet. got stuck and started to look for help on youtube. You mentioned it is the hardest one but I need more info about the custom tool that you made.

samin90 says:

I bought a Gates pump for my Boxster for $100 and it was in much better condition, aluminum impeller and everything.
It still came with a crappy paper gasket so I used a new OEM metal gasket.

Eric Wong says:

Thank's great video, I like it .

JuliansRandomProject says:

Replace the wobbling crank shaft pulley "at some point"!? Dude. replace it as soon as possible, nothing good will come of that and it's likely the culprit for vibrating and walking the water pump pulley off. Good news is you can replace it with a high-performance one very easily. Great video! thumbs up! good luck.

Jimmy Pinkerton says:

Also thank you for your credit videos! You killed it with the information and camera work.

Jimmy Pinkerton says:

This question isn't about your video but I would like your opinion please. What do you think about interest earning checking accounts? I have been bouncing my savings account around with who ever is giving a bonus and I think this is the answer for that. The best APY if received with a savings account was 1.05%. I am just hesitant because I have never heard of them until tonight and it looks to good to be true. 5% APY is a big step up. This is the bank I am thinking of going with http://www.northpointe.com/banking/personal-accounts/

jessica banks says:

great video

Alex Molina says:

My water pump exploded one day on the high way and there was smoke coming cause it was way too hot, but these porsche videos always will be help for the future!

TotsuBurunu says:

Why am I watching this? I don't even own a Porsche 🙁

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