V20E8: How To Sort of Repair the Door on a 1991 Land Rover Defender With Hand Tools

V20E8: How To Sort of Repair the Door on a 1991 Land Rover Defender With Hand Tools

First video devoted to fixing up my Land Rover Defender 110. In this episode, I repair an ailing driver’s side door. While it isn’t a critical driving component, it is something that I use a lot. Many of the door’s inside parts were loose, broken, or missing, and the window was flopping around freely in the door cavity, and its condition was worsening every day. This video shows the repair process, disassembly, reassembly, and parts sourcing!

00:00 – Intro
01:06 – Evaluating the Door
01:32 – Removing the Door Card
02:35 – The Missing Channel
02:56 – Perusing Rovers North
04:39 – Pulling the Window Regulator
05:23 – The Skeletal Door
06:06 – New Parts Unboxing
06:35 – Positioning the Window Channel
07:09 – Hardware Store Run
07:35 – Reinforced Pull Handle
08:28 – Reassembling the Door
09:27 – Window Channel Installed
10:08 – Reinstalling the Door Card
10:54 – Project Complete

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Comments

Change is Good says:

You're so kicked back, Chris. Your vids are like Zen.

Jen and Jim says:

I would like to see more of this kind work. good luck with the truck.

DuneC says:

Highly recommend you go and watch Britannica Restorations for your Land Rover.

Prime Potato says:

Great video. And always love content with the defender!

MC Offroad in AZ says:

Chris are you part of any Land Rover Defender groups? Lots of time and money can be saved by using those forums and associated youtube.

John Diaz says:

Good job, it’s like working on my old 40 series Cruiser, just good enough.

Grayson Brown says:

Great video

Ham Zamberu says:

7:27 interesting America still allows plastic shopping bags at hardware stores…Kenya banned them a couple years ago.

Ari Bach says:

Great video! The simplicity of a Land Rover is amazing. Love how most jobs can be done with simple tools and a bit of ingenuity.

Bruce L says:

Nice job Chris. Though it looks like a trip back east will be in your future to pick up stuff from your storage space.
CHEERS from Colorado

Mike Prodanov says:

It is always so rewarding when we bring old, obsolete, vehicles to like new condition…. Great job, Chris….

eburn71 says:

trust you are already aware, but Mike has a great YT channel if you wish to learn more about Defenders from anything small to big jobs. @BritannicaRestorations

Nick Ward says:

Tinkering is so therapeutic

Dev says:

That thing is a nightmare

scottymac says:

Toyota offers online OEM parts diagrams like that. They make life a whole lot simpler.

scottymac says:

I used to be a whole lot more DYI but right now I do not have the necessary garage space for my vehicle or my tools. Glad to see you folks have the space to do stuff like this!

john b says:

Repairs are part of the adventure! Thanks for the video.

softroadingthewest says:

That was super enjoyable. Nice work improvising repairs on that old door, turned out great.

Calsurf Lance says:

This was a fun video Chris. That door is good for another 30 plus years. A good upholstery shop can do wonders for those seats. No need to buy new.

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