Plastic welding repair. Fix a floppy sunvisor flap Secrets of the Jaguar XK8 Episode 104.

Plastic welding repair. Fix a floppy sunvisor flap Secrets of the Jaguar XK8 Episode 104.

Another Plastic welding project. In this episode we not only show how the Sunvisor vanity mirror cover is removed and disassembled. We also endulge in some easy plastic welding to address a floppy flap.
(Here is a link to a full tutorial on plastic welding)
https://youtu.be/lkaKLowAsrI
This is a common fault in the X100 cars and many other Jaguars. Fortunately its caused not by a complete breakage of any particullar component, but by the metal clips becoming dislodged and no longer acting on the plastic cam that forms part of the vanity mirror cover. This video is also useful if your vanity lights no longer turn on when the flap is raised, as youu can see the working of the switch mechanism, and how to access the lamps and therefore replace them.
Additionally I got a Gorilla pod for christmas!!
Here are some other useful links
in this video I used some ‘Demon clean’
https://amzn.to/3WTNiUa

My soldering iron is quite old, but very similar to this
https://amzn.to/3IbYKqi

I dont have or need one, but here is an example of a dedicated plastic welding kit
https://amzn.to/3I8X2pw

Here is my Grilla pod including a ball nimble
https://amzn.to/3WuA6W8

And here is the UFO 2 tripod that i used previously
https://amzn.to/3Q4zx2T

My microphone is a Rhode wireless GO
https://amzn.to/3hX0SaP

My Osmo action camera
https://amzn.to/3jrU9py

Incidental music used is supplied by epidemic sound.
The track in this video is ‘Faster Car’ by loving caliber

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Comments

Bruce Clarke says:

John, Very nice repair job! When my convertible top wouldn't go back up, I put it up manually. Then I couldn't get the rear windows to go up and you were the first one I looked to for help on how to get the rear window to go back up. I believe it was you that told me how to trip the micro limit switch so I could raise the rear windows back up. You also explained how to take the car off valet mode. You have great tips. Thank you!….Bruce

Mark Rutledge says:

I have a 1998 XJR 4.0 supercharged I want to know why the controls on the steering wheel don't light up

Will Sullivan says:

XKR from Tucson , thank you and Happy New Year

Martin Williams says:

I've used 3d printer filement (PLA) to do similar repairs on the seat control housing. You can usually find samples are available for little or no cost.

peter shaw says:

Cheers John, a very timely video for my XKR Happy New Year

Generali Generali says:

Hi John, thanks a lot for the video, I did it today as you showed and it worked like a charm!
Would you consider doing a video about fixing the auto-dimming rear view mirror to extract the liquid and eliminating the "sunset in Mexico City" effect?
Thanks again and I wish you a great 2023!

Bond Tony says:

I did repair before, not good result, but the trick to weld the plastic on the back, is the solution, thank you and Happy New Year.

John Crocker says:

You always make it look so easy. Love the variety of content. I'm sure some of the content pairs with a 2011 XKR

stagnite2 says:

I had to perform this operation on my flappy flaps a while ago but I used glue. Still holding ok.

papakees3 says:

I recently bought a cheapo tempreature regulated soldering station. (50€). Plastic and foam welding are now a breeze as soon as one figures out the right temperature setting.No more burning marks and very controlled melting. For your next x-mas whishlist perhaps?

Wolf Halupka says:

Hi John, very valuable piece of advice! need to have a go, much better than sticky stuff! have a good 2023….

Jonathan Slade says:

Hello John,
I had a flappy visor mirror when I bought her 7 years ago, I fixed it with some epoxy glue and it's still going strong.
Thanks for all of your help and videos, I hope you have a wonderful 2023 .
Kind regards,
Jon

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