How to Replace a Fuel Pump on a 2002 Ford Windstar LX

How to Replace a Fuel Pump on a 2002 Ford Windstar LX

This is a job that nobody wants to do, but it has to be done if your fuel pump is dead. But to make it easy, I outline a nut and bolt account of how to perfo…

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Dave Malik says:

Great video, Thanks for posting.

Val Zuniga says:

Thanks for the video. My 2000 Windstar has intermittently been having trouble starting over the past 3 years. Blew the fuel fuses at one time, and also replaced the fuel relay. Eventually it would work again, sometimes for months at a time, but as soon as the weather changes from hot to cold, the pump always seems to fall asleep on us. So it’s definitely time to change her out, especially since I have your video to go by. I really appreciate you taking the time to make and post it. Blessings.

Sandoval Miguel says:

Thankx dud your video helps me tons knowing how to do things be good!

6speeddakota says:

He always filled up at a fuel station that was known for bad fuel, I think that’s what caused this one to commit suicide, but I’ll keep that in mind for next time, thanks for the info

rjhickethier says:

The only things I would ad to this process is to inspect (& clean if necessary) the tank inside for whatever may have plugged the pickup screen. Also check the old fuel filter to see if it had any blockage. You should be able to blow air through the filter with little or no resistance. On mine black “dust” came out of the outlet.

6speeddakota says:

I wasn’t aware of any recall on the vehicle, this was kind of a one time job and I haven’t had it back in my garage since

MikeTheITGuy says:

I wouldn’t do that, especially considering the recall. Thanks for the reply, btw. The next time I have to jack up the rear I’ll look for that spot.

6speeddakota says:

I believe that I placed the jack underneath the spring pocket on the axle on each side, it’s a nice wide area to place the saddle of the jack on, and it is reinforced and strong, so it’s a really safe place to lift it.

P.S. I did each side separately, I’ve heard horror stories of people bending the stamped steel axle by trying to jack it up in the middle to lift both sides simultaneously, so don’t do that.

MikeTheITGuy says:

Nice video, thanks. I replace that filter every year hoping to prevent having to do this. Where do you jack up the back of the van before placing the jack stands?

6speeddakota says:

The cap was off, as well as the filler neck. The fuel pump has a check valve in the feed line to hold pressure in the fuel rail, pulling the cap does nothing.

Jeff Masson Jr says:

Wouldn’t have been so much gas coming from that line if you would have popped that gas cap..just saying…

Jeremy Ewan says:

Very well done and extremely helpful video thanks

Joseph Delk says:

I have the same vehicle. I’ll being driving it up soon. I live in Alabama…LOL. Great Job!!

6speeddakota says:

Thanks man, I appreciate that

Steve O says:

Excellent job, like always.

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