1994 Chevy Caprice Wagon muffler repair

1994 Chevy Caprice Wagon muffler repair

In the past few months driving along the dirt roads here in Alberta, I hit something and it punctured a hole in my driver’s side muffler. While new mufflers …

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Jacky L. says:

it’ll be smart to combine your trick with JB weld epoxy

CorporalMathewKane says:

This bitch sounds cammed, why on earth would you fix THAT

Turbo231 says:

@bergercw That requires owning or borrowing a rivet gun, but yes, would be
much easier for sure.

BOBKB3NZX says:

i may reccomend shooting for a screw gun, and getting self taps, they are
amazing for repairs and assemblies! i bought a ryobi run gun and drill,
awesome combo.

Garrett Jdbe says:

I had the same thing happen to me but i just used JB Weld.

spelunkerd says:

I’ve never used pop rivets for this kind of job, but I would have been
tempted to try them here, with a little JB weld to seal better. When you
eventually change out the muffler, will you do it yoursefl? Seems like a
really awkward job to do, lying under the car.

Turbo231 says:

@JoeSchlubb I still have the Fiero, now in red, but I sold the S-10 after
getting a 1998 Silverado. Needed to start pulling horses around and the
S-10 wasn’t quite made for that.

bergercw says:

i personaly would have used rivits not screws

Turbo231 says:

Yup…they leak and are mechanically unsafe, thus are in violation of
pretty much every rule.

Turbo231 says:

@randomrazr Always…I like to run them into the ground. 🙂

CoolasIce2 says:

For a better repair I would have repaired it using an a/c tig welder
running at 240 Khz, 1/16″ zirconia electrode & titanium filler wire in a
helium/hydrogen purge chamber , but your way works ok too.

infringinator says:

my pipe came off the muffler it was so rusty!

Funraiser says:

Maybe with a fair load of Holts Gum Gum below the plate it would have
sealed the thing for good…(?)

Turbo231 says:

About a week with screws before it would loosen to the point of being loud
again. Even epoxying them in, they’d rattle out. Rivits would have been
better.

nevertolatewithav8 says:

who needs a muffler! just cut a whole in that box ..and keep it like that 🙂

Turbo231 says:

Later on I did…it still failed.

131kidflash says:

What’s up man how long did this last for Cruz I have that came problem

Turbo231 says:

@BOBKB3NZX Yeah, the screws were self tapping but was worried ripping the
metal so I hand screwed them in to be sure.

Turbo231 says:

@spelunkerd Yes, will be doing it myself for sure. I’ll have the car jacked
up higher and it’s not a tough job. Pretty much just involves using a
reciprocating saw to cut the pipe close to the muffler, cleaning the ends
and clamping down the pipe to the new muffler, give or take some cursing
and hammering to get old stuff off.

Lane Vines says:

Self tapping screws would have been easier to use. Good job though!

CRoadwarrior says:

Thanks for this idea. So far it’s working great on my car!

Turbo231 says:

@tonystewartracingfan Yeah…in the notes, if things were too leaky, some
muffler puddy around the edge would be perfect.

CRoadWarrior2 says:

Hey that’s great idea. But where in the world do you get the sheet metal
from??

razz says:

i see, I have a similar problem but my issue is that a connecting flange
has rusted through. My solution was to buy a flex pipe with clamps at
either end, and clamp it together. Any idea if this is up to safety codes?

razz says:

Wondering do these kind of repairs void any Safety and Emissions tests? I
live in Ontario and they are required once cars are over 6 years old.

Mike Neal says:

ballpeeen hammer

JoeSchlubb says:

I accidentaly unsubbed from you a while back due to me fat fingering the I
Phone, Well the good part is I have alot of videos to watch now. Do you
still have the fiero and the 99 S-10? Moving is a pain, I know first hand,
but it was worth it for me.

Turbo231 says:

Maybe, rivits would have been better, ended up replacing the whole thing
however, which of course is ideal.

Turbo231 says:

I think I ran it for about 8 months or so…with rivits, I probably
wouldn’t have ever had to replace it but the screws kept backing off, even
when I epoxied them in. I need to link the video to the replacement
muffler, much easier in the long run.

Turbo231 says:

Lots of hardware stores have it in stock…Home Depot or Canadian Tire.

randomrazr says:

good man! u still got the wagon!

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