Audi 3.0T TFSI PCV, water pump and thermostat how to replace (S4, S5, A4, A6, A7, A8, Q7, SQ5)

Audi 3.0T TFSI PCV, water pump and thermostat how to replace (S4, S5, A4, A6, A7, A8, Q7, SQ5)

Failures in these parts cause oil consumption and coolant leaks! Step by step how to on replacing these parts. Every bolt, every connector and some adventures along the way.

Part numbers (for 2010 US model, check with your supplier on correct part numbers for year):
———————–
PCV Valve: 06E103547AC
PCV Hose (must be replaced): 06E103213
PCV Breather hose & crimp: 06E103207AM & N10203601
Thermostat: 06E121111AL
Waterpump: 06E121018A
Intake Gasket: 079129717D
Manifold Gaskets: 079129717B
Coolant pipe: 06E121045BD
Coolant temperature sensor: 06A919501A
Coolant sensor clip: 032121142

3.0 V6 24v TFSI (EA837)
Parts code prefix: 06E
ID codes: CAJA, CAKA, CCBA, CMUA

0:00 Intro
0:32 Getting started
1:31 Air box removal
1:58 Vacuum line removal & sensor disconnect
2:40 Belt removal
3:39 Supercharger coolant lines
4:13 Supercharger removal
5:22 Fuel line removal
5:33 Intake removal
7:40 Valve cover breather
8:41 Coolant drain
9:24 Top coolant pipe
11:03 PCV valve removal
11:54 Oil filter housing leak
12:06 Front coolant pipe removal.. Maybe not!
13:36 Engaging service mode
17:38 Front coolant pipe removal take 2
20:19 Thermostat removal
20:36 Water pump removal
22:27 Thermostat and water pump installation
23:23 Front coolant pipe install
25:24 PCV breather install
25:43 Oil filter housing oil leak fix
27:40 PCV valve install
30:06 Injector removal
31:21 What’s next?

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Comments

@RealThunder99 says:

Very good video ! That amount of rust is insane

@jacobqueen4411 says:

8:00 For the 4-lobed cloverleaf shaped PCV Hose Ends, I used 2 flat-blade screwdrivers working around the 4 sides little by little, worked fine for me and was first time ever touching a Audi and i got them both off without breaking 150k miles

@davidkirk6249 says:

Bit late to the party with these engines. On the left side of the pcv valve top, there is a circular cap thingy, which has a small opening, is it a vent ? FYI, you're way calmer than I am reassembling all these parts.

@shlomilevi6923 says:

Thanks man ,good video ❤

@startingtech3900 says:

thanks mate. gonna tackle this on a $1000 audi a7 i got

@Todd.T says:

Thank you so much for posting the pain my mechanic is going through right now. I don't do this kind of work anymore because I don't have a garage. Back in the day I could get up in the morning, remove the intake, cylinder heads, cam, water pump, timing chain off my V8 and put it back together by 4PM. Now it looks like it might take a day and a bit, especially with other plastic parts that might break. There was no plastic on the V8 other than the distributor and wire loom. I'd make gaskets out of cereal box cardboard and permatex for non water/oil contact parts.

@mikeverything4098 says:

I am about to tear apart this engine in my q5 I can’t find any videos any tips please and thanks

@vuhung2996 says:

so much detail that you have to look carefully. I watched your video more than 10 times without rewinding to do the job myself. It took me almost a day to remove and put new parts back on. Even though the old stuff was stuck, I was completely exhausted. But in the end I managed to do it. Now you can breathe easy. thank you very much again

@vex810 says:

How frequently you have to do this? I wanna get an a7 c7 with this engine but in getting it for the looks and sound,not to abuse it daily,just a few pulls here and there from time to time.the parts are not that expensive but the labour expenses are insane,do u have to do this very frequent??

@MrMuttley2012 says:

do these parts fit a 2011 model

@vuhung2996 says:

A lot of hard work here. i love cars and always try to do something with mine to make its on good condition. But the PCV valve is something i need to watch this video 1000 times =)) probaly

@tealcloudz8915 says:

Amazing video!
10/10

@victorfuentes1839 says:

terrible ..not easy…junk euro..

@xxxxZEUSxxxx says:

IMPOSSIBLE DE VOIR LA VIDEO SANS PUBLICITES TOUTES LES 40 SECONDES C'EST CASSE COUILLE

@dubdubberson says:

That is significantly more work that I had expected. Thanks for the video!

@markmcdougall4208 says:

You need to hook up a “dry ice” cleaner to give you a better working surface

@DILLY_DING says:

You'r a legend. Ive bought a CREC B8.5. the PCV was changed around 2k miles ago, but it has fault for pcv performance along with cylinder 4 injector air/fuel imbalance. It has increased oil consumpsion and sometimes rough idle but the suction from oil cap is normal

I believe the waterpump and thermostat were already changed. so i may just check the PCV, do a carbon clean, and injector seals. Or i might do everything you have done just to make sure its 100%. Not sure yet

@austingeorge2784 says:

Has anyone found an easy way to get the 2 PCV pipes off the valve cover?

@Nyx_88888 says:

hmm no service position ?

@danielk7783 says:

WOW I am going to sell my A5 tomorrow. Great job.

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