There are two versions of the Mercury 200 water pump kit, and you’ll need to choose the best one for your motor:
Mercury outboard water pump repair kit with housing: https://www.boats.net/product/mercury/817275A08?utm_source=youtube&utm_medium=video&utm_campaign=description_atf_BDN
Mercury outboard water pump impeller repair kit: https://www.boats.net/product/mercury/8M0100526?utm_source=youtube&utm_medium=video&utm_campaign=description_atf_BDN
See how to repair the water pump on a Mercury 200XL Verado in this video from Boats.net. As you can see above, there are two kits offered to do this job. You’ll have to make an assessment as to which kit you’ll use, but the primary drivers will be the condition of the water pump housing and which O-rings and seals you need.
You’ll need to remove the lower unit on your Mercury 200 to access the water pump. Here’s how: https://youtu.be/DzbkYE5SlAU
With the lower unit removed, John will show you how to remove the water pump and then perform an impeller replacement on your Mercury 200. Then, we’ll assemble the water pump: we’ll position the gaskets and wear plate and then get the impeller and housing back on.
See where we’re working in this Mercury 200 Verado water pump diagram: https://www.boats.net/catalog/mercury/outboard-by-hp/200hp/1b517159-up-usa-cat-90-898164008-verado/gear-housing-driveshaft-standard-counter-rotation?utm_source=youtube&utm_medium=video&utm_campaign=description_btf_BDN
Read how to do this job step by step: https://www.boats.net/blog/mercury/200/water/pump/impeller/replacement?utm_source=youtube&utm_medium=video&utm_campaign=BDN-description-blog-link
Removing extension – 1:25
Removing water pump housing – 1:45
Disassembling water pump – 2:40
Reassembling water pump – 3:10
Installing water pump housing – 4:25
Replacing O-rings – 5:40
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In the video we’re working with a 2009 Mercury 200 XL Verado 4-cylinder outboard motor, but you may have similar steps for your Mercury outboard. If you’re not sure whether these steps apply to your motor, leave a comment and we’ll get back to you.
Mercury 200 Verado oil change: