Volvo XC90 Haldex AOC Pump Replacement DIY (2003-2008 P2 Volvo XC90, XC70, S60R, V70R)

Volvo XC90 Haldex AOC Pump Replacement DIY (2003-2008 P2 Volvo XC90, XC70, S60R, V70R)

►Replacing your XC90’s Haldex AOC pump is the only way to restore the AWD system after a pump-related failure. The Haldex-based all-wheel-drive system found in modern Volvos is an excellent system with relatively few moving parts. The AOC pump is a crucial component, providing the pressure the rear coupling uses to engage AWD. However, the pump will burn out after extensive use.

A failed pump will prevent engine power from transferring to the rear wheels under slippery conditions. You can test your pump’s health by driving on a loose dirt surface and applying the throttle aggressively to create wheel spin in a straight line. If the rear wheels don’t engage, then your pump is likely damaged.

In this video, FCP Euro’s Professional DIY’er Mike Hidalgo tackles a Haldex AOC pump replacement on a P2 Volvo XC90.

00:00 – Intro
02:43 – Tools Needed
04:15 – System Check
05:22 – Job Start/Exhaust Removal
08:00 – Driveshaft Removal
11:13 – Differential Flange Removal
13:28 – AOC Pump Removal
15:59 – AOC Pump Explanation
17:22 – AOC Pump Installation
20:08 – Differential Flange Installation
21:17 – Driveshaft Installation
23:43 – System Fluid Fill
26:12 – Exhaust Installation
27:00 – Wrap-Up

Buy This Kit Here:
https://www.fcpeuro.com/products/volvo-haldex-3-service-kit-w-aoc-pump-oe-supplier-30783079kt?utm_source=youtube&utm_medium=description&utm_campaign=mps%20volvo%20p2&utm_content=aoc%20pump

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Comments

Chak T says:

Awesome video. Great job planning and recording this service. Haldex pump service is not an easy job but you did it nicely.

Bob Schlezwig says:

Great video, thanks!

VGAPR Garage says:

Is that fuel tank cracked?

Elaba says:

So there was this guy who loved his old, beat-up VW Beetle with a super-low front bumper. He decided to take it on a trip to Silicon Valley to withdraw all his money from the bank. As he was driving, a new XC90 passed him by. Despite the XC90 being newer and faster, the guy was happy and content with his trusty old car.

Thanks for reading my comment despite the fact it hasn’t got much likes.

Majid car motors noida says:

Please upload video Hindi language thank you so much help

Roy Samuel says:

By removing the pump, does that count as a complete drain the Haldex?

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