How to replace the heater core in the Volvo 960, S90, V90 cars from 1992 to 1998. – VOTD

How to replace the heater core in the Volvo 960, S90, V90 cars from 1992 to 1998. – VOTD

Heater core replacement: 4 to 6 hours ($50 / $850 / $1100)

In this video I show how I helped a friend replace the heater core in her 1996 Volvo 960. This process should be the same for all of the Volvo 900 series cars from 1992 through 1998.
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Mike Tipton says:

Thanks for the recon. I appreciate the detailed video!

Brian A says:

The attached file below is the official process.

960_Heat_Exchanger_Replacement.pdf

https://www.matthewsvolvosite.com/forums/download/file.php?id=42368

It makes sense of what Robert is trying to show, especially when he misses the critical explanations.

lendusaquid says:

Basically you have to dismantle the car to get the core out. On my 940 it looks like i can slide the core out without removing the dashboard.

Bernarda Flores says:

Whoa, the 850's is a walk on the park compared to this one. How much work is needed to remove the AC condenser by the passenger side?

Matt Jones says:

sure seems harder than in an 850!

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