How To Remove And Replace The Intake Manifold On A MK7 Volkswagen GTI

How To Remove And Replace The Intake Manifold On A MK7 Volkswagen GTI

►The MK7 Volkswagen GTI has a fairly complex and cleverly engineered intake manifold. Because of the complexity, this means that it is more likely to need to be serviced or replaced. While the job of replacing the intake manifold isn’t inherently difficult or expensive, there are numerous steps required when taking it off.  Aaron Davis, our Audi Catalog Manager, walks us through step-by-step on how to remove the intake manifold on his very own 2016 VW GTI.

There are many reasons that you might need to remove your intake manifold on the MK7 VW GTI or any other car that uses the MQB 2.0T or 1.8T platform. The most common of which are:

Intake Manifold Flap Failure
-Fault code P02014
-Fault code P02015
-Intake manifold flap failure most commonly occurs when carbon building accumulates on the flaps inside the intake manifold. When this happens, they are unable to operate efficiently. 

Carbon Buildup
-Since these MQB engines are direct-injected, carbon buildup is an unfortunate fact of life. As carbon buildup occurs, it strangles your engine of the air. With this, you can sometimes see a noticeable loss in power and fuel efficiency. 

High-Pressure Fuel Pump (HPFP) Failure
-HPFP failure isn’t uncommon on the MQB platform. To replace it, you have to first remove the intake manifold as it is fastened to it. 

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TOOLS USED:
Sockets: 7mm, 10mm, 13mm, 17mm, 24mm, 32mm, T20, T25, T30, M10. Torque Wrench, Always good to have a variety of flathead screwdrivers and hook-picks on hand.
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Comments

Joseph Moon says:

How were the intake valves looking?

Mk7Alexander says:

How about p2006 on a Mk7 2017 GTI

Kiepie says:

Is there a big difference between the MK 6 and MK 7 intake manifold procedure? Some other sources don't show removing any pipes underneath the car?

Shawn Bearden says:

Can you replace the gasket without completely removing everything?

Ryan Beeden says:

I have a MK7 Golf R, 57k which had a P2015 code, changed the intake runner sensor, cleared code and same engine light came back on, would you suggest now changing the manifold for a new one?

Carl Kwasnjuk says:

I have a 2010 GTI with 104,000 miles. Driving this weekend on the Pennsylvania Turnpike the engine light came on and the code, read from Autozone, is P2015 for Runner Position Sensor/Switch Circuit Range Bank 1. Car seems to be running okay. VIN is: WVWEV7AJ6AW220359. Would replacing the Intake Manifold be covered under the extended warranty for this part at the VW dealer? Thank you!

Kuba F says:

anyone have part number for the us GTI intake manifold? i've got one imported to EU and i can't really find it anywhere…

tedjohnson64 says:

Excellent documentation (bolt sizes, torque specs, tips)! Subscribed.

Hitman says:

are we just replacing the intake or the entire engine swap? Goddamn, VW design dumb little motors

Suhail Hamid says:

Is there anyway to clean the flaps without removing the intake?

Mark7 GTI says:

I did this to mine I never removed that hard line to the HPFP. I also did not have to remove that intake manifold bracket from the bottom. I did this twice, not just to mine but my friends R

Moutalib B. says:

we both busted out in laughter at the same time!

Patrick Lala says:

You guys make that fuel line easy to take off

Lil_ Danny904 says:

My mk7 R is almost at 50k and probably needs a good cleaning

Navi says:

looks like first draining coolants from the lower radiator hose would have been a good idea lol

sativafourtwentie says:

I would not even want to know how much a dealer would charge for this; probably eight hours labour

Alofzico says:

Good instructions. I had no idea VW is so crazy difficult to work on. Worse than any French designs.

Sash Window says:

How come you have an Audi engine cover?

ABeans07 says:

check engine light on already on a mk7.5? sheesh

Dirk says:

Perfect time to go MPI.

JB says:

How many miles on the GTI? Thanks for the DIY!

Joshua M says:

…wait do you have to drain all the coolant to change the inlet manifold??

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