Suzuki 2.5 Hp Outboard Motor Lower Unit: Symptoms, Diagnosis, Disassembly, Rebuild.

Suzuki 2.5 Hp Outboard Motor Lower Unit: Symptoms, Diagnosis, Disassembly, Rebuild.

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The lower end of my 2010 Suzuki 2.5 Hp Outboard motor blew up. Pretty much destroyed every part. The only good thing that came from it was that I could make a video about totally rebuilding the lower unit. Not a tough build but can be a bit tough if you do not have all the correct tools. I do not have the correct tools so I utilized a lot of work arounds to get the job done.
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KEY WEST KAYAK FISHING: Equipment Used

The RODS AND REELS:

1) Esky Rods – Spinning 7′ (Med 12-15lb Saltwater) – Slow Parabolic Action – Solid Carbon – Fuji Guides(8) and Reel Seat.
– Quantum Cabo 4000
-20lb Power Pro

2) Esky Rods – Spinning 7′ (Med/Hvy 15-20lb Saltwater) – Fast Action – Solid Carbon – Fuji Guides(8) and Reel Seat.
– Quantum Cabo 5000
-30lb Power Pro

3) Esky Rods – Spinning 7′ (Med 12-15lb Saltwater) – Med Fast Action – Solid Carbon – Fuji Guides(8) and Reel Seat.
– Quantum Cabo 6000
-50lb Power Pro

4) Esky Rods – Spinning 6’4″ (25-30lb Saltwater) – Mod-Fast Action – Solid Carbon – Fuji Guides(9) and Reel Seat.
– Shimano Torium 16
-65lb Power Pro

Esky Rods
3414 Duck Avenue,#8
Key West, Florida 33040
305-896-4637
Harrison@eskyrods.com
http://www.eskyrods.com/

The Kayaks
1) 2010 Wilderness Systems Tarpon 140.
2) 2012 Hobie Adventure Island w/ Outboard Motor Mount
– 2010 Suzuki 2.5 HP 4-Stroke Outboard
– Lowrance Hook-5

The Rods/Reels (RETIRED)

1) 7′ MH Shimano Teramar, TMS-X70MH, Line Wt. 10-20lb, Lure Wt 1/2-1 1/2oz, Power: Medium Heavy, Action: Extra Fast
– Penn Conflict 4000
– Power Pro 20lb
– Power Pro 10lb
– Andes 15lb pink mono

2) 7′ H Shimano Teramar, TMS-F70H, Line Wt. 15-20lb, Lure Wt 1/2-2oz, Power: Heavy, Action: Med Fast
– Penn Conflict 6000
– Power Pro 65lb

3) 5’8″ XH Shimano Treval Jigging Trigger Rod, TVC-58XH, Line Wt. 80-200, Lure Wt, 160 – 270grams, PowerExtra Heavy
– Shimano Torium 16
– Power Pro 65lb

4) 7’6″ M Hurricane Calico Jack IM7, CAJ-457, Line Wt. 8-17lb, Lure Wt 3/8-3/4oz, Power: Medium
– Shimano Solstace 4000 FI
– Power Pro 20lb

5) 6′ Ande Tournament Stand Up Rod, ASU-601A SDRMH, Line Wt. 20-50, Power: Medium Heavy
– Shimano TLD-30A 2-Speed
– Power Pro 65lb

6) 6’6″ Shimano Trevala, TVC-66MH, Line Wt. 50-100lb, Jig Wt 50-100g, Power: Medium Heavy, Action: Medium Fast
– Abu Garcia 6500C3
– Power Pro 30lb

7) 7′ Shimano Trevala, TVC-70ML, Line Wt. 20-50lb, Jig Wt 55-135g, Power: Medium Light, Action: Medium Fast
– Abu Garcia 6500C3
– Power Pro 30lb

Plus a few other misc saltwater rigs that are used sparingly and some Bass rigs which I won’t use in salt water.

Cast Nets
-5′ 3/8″ Plastic enclosed weights
-6′ 3/16″ Super Spreader SS-1000 1 lb per foot
-7′ 3/8″ Mako 1lb per foot

Filming
GoPro Hero 8 Black
GoPro Hero 4 Black with Sennheiser MKE2 Elements waterproof microphone.
GoPro Hero 4 Silver
GoPro Hero 3 Black
Panasonic G7
-14-42mm F3.5-5.8
-20mm F1.7
Software: Adobe Premeire Elements and Photoshop Elements

The Car – 2009 Honda Fit Base Model – 5 Speed Manual, Yakima Roof Rack.
The Motorcycle – 1997 BMW F650

Header Graphic Created By: Jeff Kaphingst (www.jeffthedesigner.com) (www.rack30.com)

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Comments

FishingWithSauce says:

thank you for all the info

Michael Marks says:

If anyone thinks a dealer measures gear backlash you would be fooling yourself. Very good video I’m sure it will encourage others to do it themselves especially with the “work around” you showed.

Carmel Jenkins says:

vay.fyi

wonderful

Daryl Griffin says:

Could you provide a link for the shear pin rods?

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