Suzuki 2.5 HP Outboard – Head Gasket Repair – Thanks Supporters

Suzuki 2.5 HP Outboard – Head Gasket Repair – Thanks Supporters

With a no go fishing day, I decided to fix my damaged outboard. I diagnosed a blown head gasket by spraying carb cleaner along the seams. Since I have rebuilt this outboard a few times, this repair was actually fairly easy and straight forward. Thanks to my Patreon Supporters who help to keep the old outboard running.

KEY WEST KAYAK FISHING: Equipment Used

The Car – 1997 Honda Civic Hatchback DX
The Motorcycle – 1997 BMW F650

The Kayaks
1) 2010 Wilderness Systems Tarpon 140.
2) 2012 Hobie Adventure Island w/ Outboard Motor Mount
– 2010 Suzuki 2.5 HP 4-Stroke Outboard
– Lowrance Hook-5

The Rods/Reels

1) 7′ MH Shimano Teramar, TMS-X70MH, Line Wt. 10-20lb, Lure Wt 1/2-1 1/2oz, Power: Medium Heavy, Action: Extra Fast
– Penn Conflict 4000
– Power Pro 20lb
– Power Pro 10lb
– Andes 15lb pink mono

2) 7′ H Shimano Teramar, TMS-F70H, Line Wt. 15-20lb, Lure Wt 1/2-2oz, Power: Heavy, Action: Med Fast
– Penn Conflict 6000
– Power Pro 65lb

3) 5’8″ XH Shimano Treval Jigging Trigger Rod, TVC-58XH, Line Wt. 80-200, Lure Wt, 160 – 270grams, PowerExtra Heavy
– Shimano Torium 16
– Power Pro 65lb

4) 7’6″ M Hurricane Calico Jack IM7, CAJ-457, Line Wt. 8-17lb, Lure Wt 3/8-3/4oz, Power: Medium
– Shimano Solstace 4000 FI
– Power Pro 20lb

5) 6′ Ande Tournament Stand Up Rod, ASU-601A SDRMH, Line Wt. 20-50, Power: Medium Heavy
– Shimano TLD-30A 2-Speed
– Power Pro 65lb

6) 6’6″ Shimano Trevala, TVC-66MH, Line Wt. 50-100lb, Jig Wt 50-100g, Power: Medium Heavy, Action: Medium Fast
– Abu Garcia 6500C3
– Power Pro 30lb

7) 7′ Shimano Trevala, TVC-70ML, Line Wt. 20-50lb, Jig Wt 55-135g, Power: Medium Light, Action: Medium Fast
– Abu Garcia 6500C3
– Power Pro 30lb

Plus a few other misc saltwater rigs that are used sparingly and some Bass rigs which I won’t use in salt water.

Cast Nets
-5′ 3/8″ Plastic enclosed weights
-6′ 3/16″ Super Spreader SS-1000 1 lb per foot
-7′ 3/8″ Mako 1lb per foot

Filming

GoPro Hero 4 Silver
GoPro Hero 3 Black
GoPro Studio Editing Software
Panasonic G7
-14-42mm F3.5-5.8
-20mm F1.7

Header Graphic Created By: Jeff Kaphingst (www.jeffthedesigner.com) (www.rack30.com)

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Comments

SD1Griffin says:

Didn't see you using any torque wrench, you will blow the gasket again sooner rather than later unless you use the right torque on those nuts.
Perhaps I just missed it?

Mon S says:

Do you flush with freshwater after each outting? I have a 2.5 Honda, very similar built.
Love those rod holders on the scooter lol, i got it on my electric fat bike.

Glynn Miller says:

Enjoy the new microphone

jay vanhouwe says:

Great vid! Are you a out board mechanic ? How did you do it the first time?Did you have friends help you or utube help? you the man.

BaWaNaDon says:

Catch and cook one of those chickens.

Fishing Rod says:

Good job!!! That came out right!

Ahnko Chee Outdoors says:

Aloha Steve, as you know I have an identical motor that I have been running on my canoe here in Hawai'i for several years. Very reliable and easy to work on when necessary. Just curious, did you use a torque wrench when tightening up the bolts especially the head bolts? I bought an inch-pound torque wrench especially for working on this motor. Keep up the good work/great vids.

JT Kayak Fishing says:

Hey Steve, do you recomend this motor? Looking to put an outboard on my kayak .the Suzuki seams to be the lightest any info is helpful. Thanks

Littig *Kings says:

how long did that take you to do

Littig *Kings says:

you realy know what your doing i would be so confused great video

abe frohman says:

Fisherman, chef, foot model and now mechanic gets added to the resume.

ArkyJane says:

You are welcome.

Bobby Tann says:

I am staying in Key West rn, it is so beautiful. Also, great job with the engine

Mack's Extreme River Fishing & Outdoors says:

Nice!,….I got a 2.5 Mercury and thanks goodness I have only had to do 1 Carburetor rebuild.

Travis Cook says:

Inspiring head removal music Steve.

honky kong says:

on broken or stuck bolts amazing and no torch needed ! and you use it in saltwater you must take care of it! good job

Ted Jackson says:

I am going to personally come down to Key West and kill that rooster!

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