How to Build a Suzuki Quadzilla LT500R Engine | 1987 – 1990 Full Build Step by Step
#2stroke #lt500r #quadzilla
CHAPTERS
0:00 – Intro
CENTER CASES
1:02 – Crank Installation
3:34 – Transmission Installation
4:32 – Shift Drum/Forks/Detent
8:02 – Center Case Assembly
10:40 – Shift Cam Bolt
11:23 – Sprocket/Countershaft
STATOR SIDE
12:02 – Counter Balancer
12:30 – Stator/Flywheel Assembly
CLUTCH SIDE
15:12 – Gearshift Cam/Shift Shaft
17:29 – Kick Start Assembly
18:41 – Power Valve Actuator
19:17 – Primary Drive Spacer/Gear
19:54 – Counter Balancer/Drive Gear
21:33 – Power Valve Governor
22:20 – Primary Drive and Counter Balancer Tightening
23:25 – Kicker Idler Gear
23:52 – Clutch Assembly
27:49 – Clutch Cover Installation
TOP END
29:27 – Piston Installation
31:22 – Power Valve Installation
33:53 – Cylinder Installation
36:44 – Head/Dome Installation
38:13 – Reeds/Intake Boot Installation
39:00 – Exhaust Flange Installation
39:31 – Power Valve Cover Installation
39:41 – Water Pump Impeller/Cover
SHOWCASE/CLOSING
40:45 – Showcasing/Running The Engine
42:18 – Closing
PARTS AND TOOLS IN THIS VIDEO – (These links may be affiliate links that I get a kick back for; there is no added cost to you)
Suzuki Service Manual – https://bit.ly/2ZqSDdw
Crank Installer – https://bit.ly/3j0mKjx
Assembly Lube – https://bit.ly/3qecHJt
Anti-Seize – https://bit.ly/2SP14vZ
Yamabond 6B – https://bit.ly/393wIdp
Milwaukee M12 Impact – https://amzn.to/3zIh5Vm
Milwaukee M18 Impact – https://amzn.to/3zImLi8
Blue Loctite – https://bit.ly/3h3CArh
Red Loctite – https://bit.ly/2SO2hDV
Large Torque Wrench – https://bit.ly/3zKjwa2
Dead Blow Hammer – https://amzn.to/3xxEQxt
T-Handle Allen Wrenches – https://bit.ly/3gPaSOM
Flywheel/Clutch Holding Tool – https://bit.ly/3cXqlej
Rekluse Oil – https://amzn.to/3gSYzBB
Assembly Grease – https://bit.ly/35FHiGk
Gasket Spray – https://amzn.to/3qe9iKy
Klotz Benol – https://amzn.to/2YqzNml
Clutch/Spring Kit – https://bit.ly/3pIIovX
Gasket/Seal Kit (87’) – https://ebay.us/tfzVoG
Gasket/Seal Kit (88’-90’) – https://ebay.us/T8mtqc
Cool Head – https://ebay.us/EPxNrR
COMPANIES I TRUST
Rocky Mountain ATV MC – https://bit.ly/3AkRaSS
Lion Parts – https://bit.ly/3jtEGSr
Rocket Ron – https://rocketronracing.com
BPRacing – https://bpracingatv.com
Obor Tires – https://shop.obor-tires.com/
MERCH – https://michael-sabo.creator-spring.com/
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What's up Mike? Just wanted to commend you on your unscripted technical knowledge and mechanical abilities. So uncommon in the millennial age group it seems. Your hands tell the truth and 99% accurate when deciphering who's channel I am going to sub to. I'm 57 and have been wrenching as a professional in aviation, automotive, marine, and of course motorcycles since the age of 15. Its great to watch you work so fluidly through the inherent problems associated with dissimilar metal corrosion to general assembly on motorcycles. You have the gift brother, keep it up!
Will 1 if these smoke a 250r or banshee? Or r they all really close? I've only ever ridden built 250r an banshee. I must say 250r was most fun overall quad I've ever had the pleasure of riding. Great video man!! Wish I had ur skills
Hello I really enjoyed your rebuild on this Suzuki! I’m new to this channel. I have a 2006 SUZKI 450. I wanted to drag race on dirt and track. How can I get in contact with you to see about building my bike?
Is it A tourche monster engine.,or what man with that head.& Piston setup now?
You forgot about that shim guide plate for the that bearing inside of the case to still Michael sabo.
I love your videos
Is there any chance you can do a full bike rebuild and engine rebuild on a ktm 85 sx 2006
this video will help alot of people out when doing a rebuild
Where did you source you parts?
Enjoyed the stock build of this lt500!! You gunna make any prlerformance builds for lt500s?
Omg Thank you for this. I totally needed this as a refresher course. I've had my zilla for a very long time and its time to break the cases for main bearings. Much appreciated!
We need more zills motor videos! Thank you!
Love this channel ❤️ ❤️
Man I just picked up a 1990 quadzilla and I’m so excited to see what’s wrong with it and take the things you teach and put them to work. Your a inspiration to me love the work you do and how clean you build bikes.
How much do you charge for a rebuild?
This is great!
This is an outstanding video! Great work and thank you!
Hey mike my banshee fly wheel and stator is uglyyyy looks like a boat anchor now lol how can I clean the fly wheel?
How well do you think this engine will perform in a crosskart?